Ballasted Mounting Systems: The Non‑Penetrating Solution for Flat Roofs-Topfence-Construction of solar photovoltaic ground power stations

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Ballasted Mounting Systems: The Non‑Penetrating Solution for Flat Roofs

2025-01-21

1. Core Advantages

Advantage	Description
Non‑Penetrating Installation	No drilling, no damage to the roof membrane; preserves roof warranty
Fast Installation	No anchoring or waterproofing work; installation time reduced by approximately 40% compared to penetrating systems
Removability	The system can be completely disassembled and relocated – ideal for leased sites or temporary projects
Leak‑Free	No penetration points eliminates the risk of water ingress
Reliable Wind Resistance	Optimised ballast design combined with wind deflectors withstands typhoons of level 14 and above

Applications: EPDM, TPO, PVC membrane roofs, and concrete flat roofs with a slope of less than 7°.

2. System Components and Technical Specifications

Typical Components:

Component	Description
Tilt Frames	Aluminium or galvanised steel frames that provide the module tilt angle (typically 5‑15°)
Ballast Trays / Bases	Hold concrete blocks or pavers; integrated wind deflectors available
Concrete Ballast Blocks	Provide the weight to resist wind uplift; sizes vary based on wind zone
Mid & End Clamps	Secure modules to the tilt frames
EPDM Pads / Roof Protection	Protect the roof membrane from abrasion

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