Ballasted Mounting Systems: The Non‑Penetrating Solution for Flat Roofs
2025-01-21
1. Core Advantages
| Advantage | Description |
|---|---|
| Non‑Penetrating Installation | No drilling, no damage to the roof membrane; preserves roof warranty |
| Fast Installation | No anchoring or waterproofing work; installation time reduced by approximately 40% compared to penetrating systems |
| Removability | The system can be completely disassembled and relocated – ideal for leased sites or temporary projects |
| Leak‑Free | No penetration points eliminates the risk of water ingress |
| Reliable Wind Resistance | Optimised ballast design combined with wind deflectors withstands typhoons of level 14 and above |
Applications: EPDM, TPO, PVC membrane roofs, and concrete flat roofs with a slope of less than 7°.
2. System Components and Technical Specifications
Typical Components:
| Component | Description |
|---|---|
| Tilt Frames | Aluminium or galvanised steel frames that provide the module tilt angle (typically 5‑15°) |
| Ballast Trays / Bases | Hold concrete blocks or pavers; integrated wind deflectors available |
| Concrete Ballast Blocks | Provide the weight to resist wind uplift; sizes vary based on wind zone |
| Mid & End Clamps | Secure modules to the tilt frames |
| EPDM Pads / Roof Protection | Protect the roof membrane from abrasion |
Related Blog
Choosing the right solar mounting supplier affects far more than equipment cost. This EPC Procurement Guide for Solar Racking Systems provides a structured framework for evaluating engineering capabilities, structural compliance, manufacturing quality, installation efficiency, and total cost of ownership. Designed for EPC contractors, project developers, and solar distributors, the guide helps reduce procurement risk, improve project execution, and maximize long-term ROI while supporting more informed supplier selection decisions.
2026-07-02
Choosing the right solar mounting manufacturer can significantly impact project profitability, installation efficiency, and long-term system reliability. This comprehensive EPC buying guide explains how to assess engineering capability, manufacturing quality, material traceability, corrosion protection, certifications, supply-chain resilience, and technical support. Designed for EPC contractors, developers, and solar distributors, it provides a practical framework for reducing procurement risk, improving project ROI, and identifying reliable long-term supply partners in the increasingly competitive utility-scale and commercial solar markets.
2026-06-30